Turnkey industrial · 60–500 t/d
60–500 t/d Complete Flour Plant
Storey-typed turnkey plants with guaranteed tonnage and power draw.
- 60+ years manufacturing
- 10–500 t/d capacity range
- 100+ patents
- Turnkey commissioning
Overview
What this plant actually is
Above 100 t/d the plant is a building, not a machine. Haiyun designs the storey-typed structure, the cleaning flow, the milling flow and the pneumatic system as one package, then commissions it to a guaranteed tonnage. Every model in this range ships with a measured power consumption figure per tonne of flour — the number that decides whether the plant is profitable.
12 standard capacities from 60 to 500 t/d
Dry cleaning: 3 screening, 2 threshing, 1 brushing, 2 destoning, 2 dampening, 2 magnetic, 1 air
Light grinding, fine separation, purifier refinement, same-quality merging
Turnkey: design, manufacture, install, train, commission
Standard models and parameters
All figures are nominal at 380 V / 50 Hz with wheat at 12.5% incoming moisture and 76% extraction. Deviations of ±8% are normal and depend on wheat hardness, roll condition and operator settings.
| Model | Capacity | Power / consumption | Weight / footprint | Configuration |
|---|---|---|---|---|
| 60 t/d | 60 t/d | 190 kW | 70–74 kWh/t 30 × 7 × 12.5 m | — |
| 80 t/d | 80 t/d | 240 kW | 70–74 kWh/t 35 × 7 × 12.5 m | — |
| 100 t/d | 100 t/d | 308 kW | 70–74 kWh/t 35 × 7.5 × 18.5 m | — |
| 120 t/d | 120 t/d | 420 kW | 70–74 kWh/t 39 × 7.5 × 18.5 m | — |
| 140 t/d | 140 t/d | 520 kW | 68–72 kWh/t 44 × 7.5 × 18.5 m | — |
| 150 t/d | 150 t/d | 540 kW | 68–72 kWh/t 44 × 7.5 × 22.5 m | — |
| 160 t/d | 160 t/d | 580 kW | 68–72 kWh/t 50 × 7.5 × 18.5 m | — |
| 200 t/d | 200 t/d | 690 kW | 65–71 kWh/t 50 × 7.5 × 22.5 m | — |
| 220 t/d | 220 t/d | 740 kW | 65–71 kWh/t 50 × 7.5 × 22.5 m | — |
| 300 t/d | 300 t/d | 920 kW | 65–71 kWh/t 60 × 11 × 27.5 m | — |
| 350 t/d | 350 t/d | 1,170 kW | 65–70 kWh/t 60 × 11 × 27.5 m | — |
| 500 t/d | 500 t/d | 1,650 kW | 65–70 kWh/t 55 × 17 × 27.5 m | — |
Process flow
- 1 Intake & weighing
- 2 Pre-cleaning
- 3 3-sift / 2-scour / 1-brush cleaning
- 4 2 destoners
- 5 2 dampening + tempering 16–24 h
- 6 2 magnetic separators
- 7 Air separation
- 8 Multi-pass milling
- 9 Purifiers
- 10 High square sifters
- 11 Packing & palletising
How to select
Note the power curve: consumption per tonne falls from 70–74 kWh at 60 t/d to 65–70 kWh at 500 t/d. On 300 t/d and 330 operating days, that gap is roughly 500,000 kWh a year — often the entire margin difference between two otherwise similar plants.
Typical applications
- National milling groups
- Government food security programmes
- Export-oriented flour production
- Port-adjacent milling for import wheat
From the brochure
60–500 t/d Complete Flour Plant
Photographs and parameter panels reproduced from the 2026 wheat milling catalogue. Dimension drawings and equipment lists are the original manufacturer figures.
Answers
Frequently asked questions
Straight answers to the questions engineers and mill owners actually ask us during plant sizing. If your case is not covered, send the wheat specification and your target tonnage.
Ask an engineer →- How long does a 300 t/d plant take to build?
- Typically 8–11 months from contract to first flour: 8–10 weeks for design and approval, 14–18 weeks for manufacture, 6–10 weeks for civil works in parallel, then 8–12 weeks erection and 3–4 weeks commissioning.
- Can the plant handle imported wheat?
- Yes. Imported wheat usually means blending 2–4 origins, so the design includes electronic proportioning scales and 4–6 tempering bins with independent water addition.
- What guarantee is provided?
- Contracted tonnage at contracted extraction, verified over a 72-hour continuous performance test, plus a 12-month warranty on mechanical parts and 24 months on the roll packs.
Continue
Next: 6FSZ Small Flour Mill Unit
One machine, three jobs: grind, sift, lift. — 200–450 kg/h
View 6FSZ Small Flour Mill Unit →Next step
Send your tonnage. Get a flow sheet in 12 working hours.
Send us: daily capacity target, wheat type and quality, available building dimensions, and local power supply. We reply within 12 working hours with a preliminary flow sheet, equipment list and budget range — no obligation.